Our next deep dive into proper sensor fitment showcases the Tau E. In this video, we’ll show you the best approach to mounting your sensor to ensure reliable performance for your asset monitoring.
When installing vibration sensors like the Tau E, proper mounting is crucial to ensure accurate data collection and reliable operation. In this guide, we’ll walk through the process of installing the Tau E sensor on a vibrating asset, such as a vibrating screen. These principles apply not only to the Tau E sensor but also to the Kappa X sensor and other similar devices.

Setting Up the Mounting Surface
Before attaching the sensor, it’s essential to prepare the mounting surface:
Ensure the Surface is Clean and Flat: Check the area where you’ll mount the sensor. The surface should be free of debris to ensure a secure connection. Use a cloth to clean the area if necessary.
Choose the Optimal Mounting Point: For a vibrating screen, the ideal mounting locations are typically above the springs at each corner of the screen. This positioning captures accurate vibration data.

Aligning the Sensor
Proper alignment of the sensor is key for accurate measurements:
Y-Axis Orientation: Ensure the Y-axis of the sensor faces upwards, aligned with gravity.
X-Axis Orientation: The X-axis should be parallel to the ground.

Attaching the Sensor
Follow these steps to mount the sensor safely and securely:
Select the Mounting Point: Start with one corner of the screen, such as the left feed side.
Roll the Sensor Onto the Surface: Instead of directly placing the sensor, roll it onto the surface. This method minimises the risk of injury and ensures proper alignment. The built-in magnet of the sensor will click into place, securing it firmly to the asset.

Repeat the Process for Additional Sensors: Mount sensors on the remaining corners of the screen, following the same steps. Ensure each mounting point is clean and that the sensor alignment is correct.

Why Rolling the Sensor Matters
Rolling the sensor onto the surface is a recommended practice for health and safety. While this step may not be strictly necessary for MEMS-based sensors like the Tau E, it’s a good habit to adopt to avoid mishandling and ensure consistent installation.
Final Check
After mounting the sensors:
Verify that each sensor is securely attached and properly aligned.
Double-check that all mounting surfaces are clean and free of debris.
Ensure all sensors are positioned correctly to collect accurate vibration data.
For more information on how Tau E can enhance your condition monitoring strategy, email us at support@sensoteq.com or contact your nearest Sensoteq sales representative.